Influence of Structural Parameters on Airflow Uniformity and Optimisation of a Tower-type Air-assisted Sprayer Based on Computational Fluid Dynamics

Abstract

In air-assisted orchard spraying, airflow characteristics strongly determine spray performance. This study designed a tower-shaped fan for grape canopies and investigated its aerodynamic behaviour. A three-dimensional computational fluid dynamics (CFD) model of the internal flow field was established to quantify the effects of shroud taper, upper and lower guide-vane angles, inlet diameter, and inlet position on outlet air-velocity uniformity. Single-factor simulations confirmed that all selected structural parameters significantly affect the outlet air velocity’s coefficient of variation (CV). Based on these results, central composite design was applied for multi-parameter optimisation. A second-order regression model was developed to describe the relationship between guide-vane angles, shroud taper, inlet position, inlet diameter, and air-velocity CV response. Analysis of variance showed that the influence of the factors decreased in the following order: guide-vane angle > inlet position > inlet diameter > shroud taper. Numerical optimisation identified the optimal configuration as a guide-vane angle of 118.37°, shroud taper of 23.84°, inlet position of 29.35 mm, and inlet diameter of 493.92 mm. Under these conditions, the predicted air-velocity CV decreased to 12.07%. A field validation experiment was conducted using representative measurement points selected from the simulated velocity distribution. The maximum relative error between measured and simulated values was below 6%, indicating strong agreement. These results confirm the reliability of the CFD model and demonstrate its effectiveness for structural optimisation of orchard air-assisted spraying equipment.