The carpet cleaning industry requires an efficient drying process to improve productivity and reduce dependence on weather conditions. Conventional drying methods rely on natural sunlight, resulting in long drying times and inconsistent drying quality. This study aims to design and evaluate the structural performance of a bending-roll carpet squeezing machine using finite element analysis (FEA) in SolidWorks Simulation. The research methodology consisted of literature review, three-dimensional computer-aided design (CAD) modeling, material selection, static loading analysis, mesh generation, and numerical simulation. The frame was modeled using structural steel material and analyzed under the combined load of the machine components and wet carpet. Structural performance was evaluated through Von Mises stress, displacement, and factor of safety. The simulation results indicated that the maximum stress remained below the yield strength of the selected material, while the maximum displacement was relatively small and did not affect machine performance. In addition, the factor of safety satisfied the structural design requirements, indicating that the proposed frame can safely withstand the intended operational load. The results demonstrate that finite element analysis is an effective method for validating structural designs prior to fabrication, reducing the possibility of structural failure and minimizing manufacturing costs. The proposed machine is expected to provide a practical and energy-efficient solution for mechanical carpet water removal in small- and medium-scale carpet cleaning industries.
Akbar Wildan Panjalu, Sri Poernomo Sari· Journal of Multidisciplinary...· 0 citations
The conventional carpet drying method, which relies heavily on sunlight, is often inefficient and time-consuming. This study aims to design a mechanical carpet drying machine based on the roll bending principle to mechanically extract water from carpets up to 2 meters wide. A systematic design methodology was applied, encompassing problem identification, literature review, conceptual design, mathematical calculations, and 3D modeling using SolidWorks CAD software. The designed prototype dimensions are 2640 x 1040 x 612 mm, featuring two main rubber-coated rollers (10 cm diameter) and a V-belt pulley transmission system (0.75 ratio). Mathematical calculations for a carpet load ranging from 60 to 80 kg indicate a required roller torque of 35.32 to 47.09 Nm and a roller shaft power of 184.89 to 246.26 W. By factoring in a total system efficiency of 72%, the required motor input power is determined to be between 256.79 and 341.19 W. Consequently, a 0.75 HP electric motor was selected to drive the active roller at an optimal speed of 50 rpm, providing a sufficient torque reserve of 1.46 Nm. The structural framework utilizes angle steel to ensure stability and minimize vibration during operation. The mechanical squeezing design significantly reduces drying time, making it highly suitable for small and medium-sized carpet cleaning enterprises
Muhammad Haikal Githa Aldiono, Sri Poernomo Sari· Journal of Multidisciplinary...· 0 citations
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