Towards Intelligent Aerial Logistics: A UAV Routing Algorithm for Industrial Transportation Networks

Abstract

The emergence of unmanned aerial vehicles (UAVs) introduces new opportunities for the design of intelligent and flexible transportation systems beyond traditional road-based logistics. This study investigates the integration of UAVs as an alternative transportation mode within industrial environments, focusing on the rapid delivery of critical spare parts in large-scale production facilities. A two-stage optimization framework is developed, combining demand pre-processing with a routing algorithm that determines fleet utilization and delivery schedules under operational constraints. The proposed framework utilizes a data pre-processing stage, which converts enterprise resource planning order records into delivery-ready item data, with a mixed-integer linear programming (MILP) routing model that assigns eligible spare parts to UAV trips and determines the use of a fixed fleet under payload, dimensional, service-time, and battery-related constraints. The approach is evaluated using real annual order data from a metal-industry plant, combined with simulated intra-day arrival profiles due to the absence of exact order-placement timestamps in the ERP records. The results indicate that UAV-based transportation can serve a substantial share of internal demand while achieving shorter delivery-response times for the modeled UAV layer under the simulated dispatch instances and significantly lower direct energy-related transportation costs compared with the existing pickup-based process. The results highlight the role of UAVs as a complementary transportation layer in controlled industrial networks, supporting the transition toward more responsive and intelligent future transportation systems.