A Data-Driven Real-Time Fall-from-Height Detection Method for On-Device Worker Safety Wearables

Abstract

Fall-from-height (FFH) detection is a critical component in wearable safety systems, particularly in environments where high-intensity movements can lead to frequent false positives. Conventional approaches based on simple thresholding of acceleration signals often fail to reliably distinguish FFH events from non-fall activities due to overlapping signal characteristics. This paper proposes a data-driven FFH detection method that integrates multiple complementary features into a unified score-based model. The proposed approach first performs structured peak detection to extract candidate impact events while significantly reducing the number of samples requiring further processing. Each candidate is then evaluated using pre-peak structure, post-impact stability, and pressure variation, which respectively capture structural, temporal, and physical characteristics of FFH events. Based on statistical analysis, feature-wise score contributions are designed to reflect their discriminative strength, and the final FFH decision is performed using an additive scoring mechanism. This formulation enables flexible handling of ambiguous cases while preserving strong FFH characteristics. Experimental results demonstrate that the proposed method maintains 100% recall at the selected decision threshold while significantly reducing false positives from non-FFH activities. In addition, the peak detection stage reduces more than 99% of raw samples, enabling efficient on-device processing suitable for wearable systems. The proposed method also includes quantitative analysis of latency characteristics. Although FFH inference latency is influenced by asynchronous pressure sensing, the delay remains bounded and predictable, and most detections are completed within a practical time range for real-time wearable safety applications. Overall, the proposed method achieves a practical balance between detection sensitivity, false-positive suppression, computational efficiency, and real-time feasibility, demonstrating its applicability to wearable safety systems.