Aug 2026· Internet of Things and Artificial Intelligence Journal· 0 citations
TL;DR
The designed system successfully improved installation safety and reduced the risk of equipment damage and fire and was developed using an ESP32 microcontroller integrated with a PZEM-004T sensor, a DHT22 sensor, and an MQ-2 sensor.
Abstract
The reliability of electrical systems plays a crucial role in ensuring the continuous operation of equipment and preventing potential damage and fires caused by electrical faults. This study aims to design and implement a web-based electrical fault monitoring and warning system using the Internet of Things (IoT) concept. The system was developed using an ESP32 microcontroller integrated with a PZEM-004T sensor, a DHT22 sensor, and an MQ-2 sensor. The measurement data is processed in real time, stored on an SD card and in a local database, and then displayed via a web interface in numerical and graphical formats. Test results showed an average error of 0.52% for voltage and 0.92% for current in the PZEM-004T sensor; calibration of the DHT22 yielded a correction of 0.074°C; and the MQ-2 sensor set the smoke detection threshold at 40 PPM. The system successfully detected abnormal voltage conditions, overcurrent or undercurrent, high temperatures, and the presence of smoke, and automatically activated the relay to cut off the power supply. The designed system successfully improved installation safety and reduced the risk of equipment damage and fire. .
This study aims to develop an Internet of Things (IoT)-based electrical energy (kWh) monitoring system using an ESP32 microcontroller integrated with a web monitoring platform. The system employs ACS712 current and ZMPT101B voltage sensors to measure voltage, current, power, and electrical energy in real time. The research method used is Research and Development (R&D) with the 4D model, consisting of define, design, development, and dissemination stages. The test results indicate that the ZMPT101B sensor has an error rate of 0.49%–0.81%, while the ACS712 sensor has an error rate of 4.0%–14.2%. Measurement data were successfully transmitted and displayed on the monitoring website through an internet connection. The developed system is capable of providing real-time electrical energy monitoring with adequate accuracy and easy accessibility for users.
The server room at the Class I Climatology Station of East Java requires reliable monitoring of temperature, humidity, flame detection, and electrical voltage; however, monitoring is still conducted manually without automatic electrical protection. This study aims to design and implement an Internet of Things (IoT)-based environmental condition monitoring and automatic electrical protection system using an ESP32 integrated with BME280, KY-026, and ZMPT101B sensors. The system applies a two-level threshold structure—warning and critical—to trigger notifications as well as automatic power disconnection via relays. The research methodology includes system design, sensor calibration of the BME280 and ZMPT101B using a comparative method, functional testing of the KY-026, and a 14-day field test. The test results demonstrated a temperature correction of -0.21 °C, a humidity correction of -0.80% RH, and an average voltage error of 1.05%. The system recorded two warning-status readings for humidity without reaching critical conditions and successfully transmitted and stored 114,903 data points during the testing period. The reading interval was designed to be 5 seconds, whereas the actual transmission interval was influenced by network conditions. The results indicate that the system can effectively support environmental monitoring and automatic electrical protection for server rooms.
Rizaldi Wisnu Wardana, Adi Widiatmoko Wastumirad, Benyamin Heryanto Rusanto et al.· Internet of Things and Artif...· 0 citations
The proposed solution provides a low-cost, scalable, and efficient approach for improving industrial safety, minimizing manual intervention, and supporting predictive monitoring applications in smart manufacturing environments.
Manasa Yerramsetti, Ganesh Gantyada, Divya Matam et al.· International Journal of Sci...· 0 citations
Reliable electrical power availability is essential for various applications, especially in facilities that rely on continuous power supply. To address power interruptions, this study developed an Internet of Things (IoT)-enabled Automatic Transfer Switch (ATS) monitoring system based on an expert system approach for electrical energy backup. The proposed system integrates an ESP32 microcontroller with a ZMPT101B voltage sensor, PZEM-004T power meter, DC voltage sensor, relay module, SIM900A GSM module, inverter, LCD, and a 12 V 35 Ah battery. The system automatically changes the power source from the utility supply (PLN) to the backup battery when a power failure occurs and restores the utility source after normal supply conditions are detected. System conditions and electrical parameters are monitored remotely in real time using the Blynk platform, which also provides system notifications. For decision-making, expert system principles are implemented through a Mamdani Fuzzy Inference System (FIS) developed in MATLAB R2018b, evaluating utility voltage, battery voltage, and load condition to determine the appropriate ATS power-source status. Experimental evaluation at the Instrumentation and Control Laboratory, Universitas Negeri Jakarta, confirmed the system functionality, with average measurement errors of 0.45% for the ZMPT101B sensor and 0.24% for the DC voltage sensor, while the PZEM-004T produced errors of 0.45% for voltage, 3.7% for current, and 0.91% for power measurements. The ATS completed the source transfer within 3 seconds, with the inverter maintaining an output voltage between 217 and 232 VAC. Under a 50 W load, the 12 V 35 Ah battery provided backup power for 3 hours and 30 minutes, and the MATLAB simulation generated a crisp output of 1.86, corresponding to the battery-supplied load condition. Beyond these technical validations, the scientific contribution of this research lies in the successful integration of a Mamdani FIS with IoT-based monitoring to enable adaptive, rule-based decision-making that overcomes the rigidity of conventional fixed-threshold ATS systems. Practically, this intelligent backup solution offers an affordable and reliable alternative for critical infrastructures, such as small-scale healthcare facilities and data centers, particularly in regions with unstable grid conditions. The modular system architecture also provides a scalable foundation for future integration with renewable energy sources and expansion to higher-capacity industrial applications.
Rafiuddin Syam, Ara Akdzal Al Tariq, Efri Sandi et al.· SPEKTRA Jurnal Fisika dan Ap...· 0 citations
Manual monitoring of Valve Regulated Lead Acid (VRLA) batteries in industrial electrical systems is considered inefficient and risks delayed fault detection. This study aims to design an Internet of Things (IoT)-based telemetry monitoring system to automate the process. The system comprises a PZEM-016 sensor for reading battery voltage, an ESP32 microcontroller as the data processor, Firebase as the cloud database, and an Android application built with MIT App Inventor as the user interface. Voltage data is sent in real-time from the sensor to the ESP32 via Modbus RTU communication through an RS485 to TTL converter, then forwarded to Firebase via Wi-Fi, and finally displayed on the application. Test results show a sensor reading accuracy of 99.60% with an average error of only 0.40%. The system successfully transformed the monitoring method from a manual inspection taking approximately 10 minutes per unit to real-time automatic monitoring. Therefore, the designed system is proven effective for remote monitoring, supports preventive maintenance strategies, and enhances the operational reliability of VRLA batteries in industrial environments.
Hafizuddin Umar Siregar, Adi Chandranata, Efrizon et al.· Innovative Journal of Intell...· 0 citations
We use cookies to run the site and, with your consent, for analytics and to show ads.
See our Cookie Policy.