Aug 2026· Electronics· Vol 15, pp. 3753· 0 citations· 30 references
TL;DR
The proposed lightweight time–frequency attention network (LTFANet) provides an effective solution for real-time and low-cost bearing condition monitoring at the edge and improves edge inference efficiency.
Abstract
Rolling bearings are critical components in rotating machinery, and their failures may cause unexpected downtime and safety risks. However, conventional deep diagnostic models are often difficult to deploy on resource-constrained edge devices because of their high computational cost and memory consumption. This paper proposes a lightweight time–frequency attention network (LTFANet) for multi-fault diagnosis of rolling bearings on an edge platform. The proposed model directly processes one-dimensional vibration signals and employs multi-scale depthwise separable convolutions to capture impact and periodic fault features with low computational complexity. A lightweight frequency branch is introduced to enhance fault-frequency representation, while an efficient channel attention module adaptively emphasizes fault-sensitive features. Moreover, a severity-aware multi-task extension is introduced to jointly identify the fault location and degradation level. To further improve edge inference efficiency, knowledge distillation, structured pruning, and TensorRT-based acceleration are integrated into the deployment pipeline. Experiments on CWRU-10 and Paderborn achieve 97.20% and 90.25% accuracy, respectively, while LTFANet contains only 0.020 M parameters and requires 0.610 M FLOPs. Knowledge distillation increases the CWRU-10 accuracy to 98.50%, and the severity-aware extension achieves 95.18% severity accuracy. On the NVIDIA Jetson Nano, the pruned TensorRT FP16 implementation achieves an average inference latency of 0.520 ms and a throughput of 1923.08 samples/s. The framework provides an effective solution for real-time and low-cost bearing condition monitoring at the edge.
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