Skip to content
Open access

Hierarchical Approach to Rolling Bearing Failure Detection Using Spectrogram Images Classification

Aug 2026 · International Journal of Computational Intelligence Systems · 0 citations

Abstract

Early detection of rolling bearing faults is essential for preventing failures in rotating machinery. Although vibration-based analysis is widely used for fault diagnosis, it requires additional sensors, such as accelerometers, which increases system cost and complexity. Motor current signals, inherently available in industrial drive systems, offer a cost-effective alternative; however, their indirect sensitivity to mechanical defects makes reliable fault diagnosis challenging. This paper proposes a hierarchical motor current-based diagnostic framework that integrates domain knowledge with data-driven image analysis. Raw current signals are transformed into time-frequency spectrograms, which provide enhanced representations of faults compared to pure time or frequency-domain features. The proposed approach consists of three stages. First, bearing health is characterized using a rule-based method to compute the characteristic frequencies associated with different fault types, incorporating domain knowledge into the diagnosis process. Second, this information is used to guide a hierarchical classification strategy that separates health assessment from fault localization. Finally, global image descriptors extracted from the spectrograms are employed to classify the bearing condition as healthy or faulty and to identify the fault location (internal or external). By explicitly combining physics-informed fault characterization with image-based machine learning, the proposed approach improves interpretability while maintaining competitive diagnostic performance. The effectiveness of the method is validated on a benchmark bearing dataset, demonstrating its potential for cost-effective industrial condition monitoring.

Read PDF

Similar papers

Aug 2026

Multi-Class Fault Detection and Diagnosis of Rolling Bearings: a Machine Learning Approach

Results show that using statistical vibration features with ensemble classifiers is a good way to diagnose multi-class bearing faults and establishes a comprehensive benchmark for ML- and DL-based rolling bearing FDD.

M. I. Quamar, Abdulrazaq Nafiu Abubakar, Ali Nasir · 0 citations
Review Open access Jul 2026

Enhanced Rotating Machinery Fault Diagnosis Using Holo-Hilbert Spectrum Analysis and Machine Learning

Reliable fault diagnosis in rotating machinery is challenging due to the nonlinear and non-stationary nature of vibration signals. Although time–frequency analysis is widely used, it cannot capture the cross-scale coupling between amplitude-modulated (AM) and frequency-modulated (FM) components that carry essential diagnostic information. This study applies Holo-Hilbert Spectrum Analysis (HHSA) to extract amplitude–frequency modulation features and integrates them with six machine learning classifiers to identify four fault conditions. Random Forest, K-Nearest Neighbors, and Logistic Regression achieve accuracies of up to 99.95%, yielding higher accuracy than Fast Fourier Transform-based features. The proposed framework employs an HHSA-based feature extraction pipeline that effectively captures AM–FM coupling in nonlinear vibration signals. It also provides higher discriminative capability than traditional spectral approaches and maintains robustness across multiple classifiers. This method offers high diagnostic accuracy and strong potential for industrial predictive maintenance. Future work will focus on improving computational efficiency and evaluating the framework under more diverse and realistic operating conditions. Received: 10 September 2025 | Revised: 20 April 2026 | Accepted: 10 June 2026 Conflicts of Interest The authors declare that they have no conflicts of interest to this work. Data Availability Statement The VBL-VA001 datasets that support the findings of this study are openly available at https://doi.org/10.1007/s42417-023-00959-9, reference number [44]. Author Contribution Statement Van-Trung Nguyen: Conceptualization, Methodology, Software, Validation, Formal analysis, Investigation, Data curation, Writing - original draft, Writing - review & editing, Visualization. Ba-Tan Le: Investigation, Data curation, Writing - original draft, Writing - review & editing. Van-Phuong Dao: Methodology, Validation, Writing - review & editing.

Van-Trung Nguyen, Ba-Tan Le, van-Phuong Dao · 0 citations
Open access Aug 2026

A robust multi-class bearing fault diagnosis framework using envelope analysis, cepstrum prewhitening and machine learning

The proposed framework provides an effective balance between diagnostic accuracy, robustness, interpretability, and computational efficiency, making it a promising solution for intelligent condition monitoring and predictive maintenance of rotating machinery.

Rohit Mishra · 0 citations
Open access Aug 2026

A reliable rolling bearing fault diagnosis method based on Titan

TitanDiag, a recently proposed architecture for long-context language modelling, tackles a similar challenge of maintaining performance across varying contexts by adapting this mechanism to fault diagnosis for rolling bearings.

Bingcong Li · 0 citations
Review Open access Aug 2026

Incipient fault diagnosis of rolling element bearings using vibration, sound and tribological analysis: A literature review

Rolling element bearings are used in rotating machines in aviation, chemical, and nuclear industries. A failure to detect faults in the rolling bearing causes unexpected breakdown of rotating machines. Detecting bearing defects early on is still a challenge since micro- faults have less energy. Early-stage defects from fatigue, misalignment, overload and poor lubrication create low-energy signals that can be masked. This article summarises some key measurement methods, i.e. vibration and acoustic signal measurement, tribological parameter analysis, wear debris analysis, and thermal measurement, in rolling element bearings. All the methods will be evaluated with respect to a sensing mechanism, signal processing algorithm, micro-defect sensitivity, and operational constraints of the anti-friction bearing. To deal with the drawbacks of single sensors, we demonstrate the use of recent advancements in multi-sensor data fusion and machine learning models through examples where kinetic, acoustic and chemical metrics are fused for improved classification outcomes. In summary, multi-sensor data fusion greatly improves the accuracy of early fault detection, and it can greatly enhance predictive maintenance systems. Keywords: Vibration, Acoustic, Wear Debris, Tribology, Condition Monitoring, Bearing

Umakant Banswarti, S. Pandey · 0 citations

We use cookies to run the site and, with your consent, for analytics and to show ads. See our Cookie Policy.