Aug 2026· International Journal of Computational Intelligence Systems· 0 citations
Abstract
Early detection of rolling bearing faults is essential for preventing failures in rotating machinery. Although vibration-based analysis is widely used for fault diagnosis, it requires additional sensors, such as accelerometers, which increases system cost and complexity. Motor current signals, inherently available in industrial drive systems, offer a cost-effective alternative; however, their indirect sensitivity to mechanical defects makes reliable fault diagnosis challenging. This paper proposes a hierarchical motor current-based diagnostic framework that integrates domain knowledge with data-driven image analysis. Raw current signals are transformed into time-frequency spectrograms, which provide enhanced representations of faults compared to pure time or frequency-domain features. The proposed approach consists of three stages. First, bearing health is characterized using a rule-based method to compute the characteristic frequencies associated with different fault types, incorporating domain knowledge into the diagnosis process. Second, this information is used to guide a hierarchical classification strategy that separates health assessment from fault localization. Finally, global image descriptors extracted from the spectrograms are employed to classify the bearing condition as healthy or faulty and to identify the fault location (internal or external). By explicitly combining physics-informed fault characterization with image-based machine learning, the proposed approach improves interpretability while maintaining competitive diagnostic performance. The effectiveness of the method is validated on a benchmark bearing dataset, demonstrating its potential for cost-effective industrial condition monitoring.
Results show that using statistical vibration features with ensemble classifiers is a good way to diagnose multi-class bearing faults and establishes a comprehensive benchmark for ML- and DL-based rolling bearing FDD.
M. I. Quamar, Abdulrazaq Nafiu Abubakar, Ali Nasir· Journal of Vibration Enginee...· 0 citations
Reliable fault diagnosis in rotating machinery is challenging due to the nonlinear and non-stationary nature of vibration signals. Although time–frequency analysis is widely used, it cannot capture the cross-scale coupling between amplitude-modulated (AM) and frequency-modulated (FM) components that carry essential diagnostic information. This study applies Holo-Hilbert Spectrum Analysis (HHSA) to extract amplitude–frequency modulation features and integrates them with six machine learning classifiers to identify four fault conditions. Random Forest, K-Nearest Neighbors, and Logistic Regression achieve accuracies of up to 99.95%, yielding higher accuracy than Fast Fourier Transform-based features. The proposed framework employs an HHSA-based feature extraction pipeline that effectively captures AM–FM coupling in nonlinear vibration signals. It also provides higher discriminative capability than traditional spectral approaches and maintains robustness across multiple classifiers. This method offers high diagnostic accuracy and strong potential for industrial predictive maintenance. Future work will focus on improving computational efficiency and evaluating the framework under more diverse and realistic operating conditions.
Received: 10 September 2025 | Revised: 20 April 2026 | Accepted: 10 June 2026
Conflicts of Interest
The authors declare that they have no conflicts of interest to this work.
Data Availability Statement
The VBL-VA001 datasets that support the findings of this study are openly available at https://doi.org/10.1007/s42417-023-00959-9, reference number [44].
Author Contribution Statement
Van-Trung Nguyen: Conceptualization, Methodology, Software, Validation, Formal analysis, Investigation, Data curation, Writing - original draft, Writing - review & editing, Visualization. Ba-Tan Le: Investigation, Data curation, Writing - original draft, Writing - review & editing. Van-Phuong Dao: Methodology, Validation, Writing - review & editing.
Van-Trung Nguyen, Ba-Tan Le, van-Phuong Dao· Journal of Computational and...· 0 citations
The proposed framework provides an effective balance between diagnostic accuracy, robustness, interpretability, and computational efficiency, making it a promising solution for intelligent condition monitoring and predictive maintenance of rotating machinery.
Rohit Mishra· Journal of engineering and a...· 0 citations
TitanDiag, a recently proposed architecture for long-context language modelling, tackles a similar challenge of maintaining performance across varying contexts by adapting this mechanism to fault diagnosis for rolling bearings.
Bingcong Li· Advances in Engineering Inno...· 0 citations
Rolling element bearings are used in rotating machines in aviation,
chemical, and nuclear industries. A failure to detect faults in the
rolling bearing causes unexpected breakdown of rotating machines.
Detecting bearing defects early on is still a challenge since micro-
faults have less energy. Early-stage defects from fatigue,
misalignment, overload and poor lubrication create low-energy
signals that can be masked. This article summarises some key
measurement methods, i.e. vibration and acoustic signal
measurement, tribological parameter analysis, wear debris analysis,
and thermal measurement, in rolling element bearings. All the
methods will be evaluated with respect to a sensing mechanism,
signal processing algorithm, micro-defect sensitivity, and operational
constraints of the anti-friction bearing. To deal with the drawbacks of
single sensors, we demonstrate the use of recent advancements in
multi-sensor data fusion and machine learning models through
examples where kinetic, acoustic and chemical metrics are fused for
improved classification outcomes. In summary, multi-sensor data
fusion greatly improves the accuracy of early fault detection, and it
can greatly enhance predictive maintenance systems.
Keywords: Vibration, Acoustic, Wear Debris, Tribology, Condition
Monitoring, Bearing
Umakant Banswarti, S. Pandey· International Journal of Cre...· 0 citations