Research on Fault Feature Extraction and Intelligent Diagnosis Technology of Motor Drive in Embedded Systems

Abstract

Motor drive systems operating in embedded environments are frequently affected by noise, dynamic loading conditions, and electromagnetic interference, making timely fault diagnosis difficult. To improve diagnostic accuracy and real-time performance, this study proposes an intelligent fault diagnosis framework based on embedded multi-source data acquisition and feature fusion. High-precision sensors are employed to synchronously collect vibration and current signals, while improved wavelet packet decomposition and principal component analysis are combined to extract discriminative multi-dimensional fault features and eliminate redundant information. A lightweight convolutional neural network optimized for embedded deployment is then developed to perform low-latency fault classification and edge inference. Experimental results show that the proposed method achieves an average F1-score exceeding 97% under complex mixed-fault conditions, while maintaining an average detection latency of approximately 45 ms. The proposed framework demonstrates strong robustness and computational efficiency, providing practical support for intelligent industrial maintenance and offering reference solutions for embedded sensing, signal processing, and electromagnetic compatibility environments.