Back to feed
Open access

Deep Learning–driven synergistic engineering of PET hydrolase for post-consumer PET depolymerization

Jul 2026 · Synthetic and Systems Biotechnology · Vol 15, pp. 170 - 180 · 0 citations · 69 references
Medicine

Abstract

Enzymatic depolymerization of polyethylene terephthalate (PET) offers a promising route to mitigate the increasingly severe problem of plastic pollution. However, the development of highly efficient PET hydrolases capable of processing post-consumer PET remains a critical challenge. Recent advances in artificial intelligence (AI) provide new opportunities to accelerate the enzyme engineering of PET hydrolases. Here, we report a systematic computational redesign of the PET hydrolase NI (ThcCut1-AICCG-H185N/F189I) using the deep-learning framework, EITLEM-Kinetics. By integrating mutation free-energy constraints with kinetic parameter prediction, the framework enables simultaneous optimization of catalytic activity and thermostability. A total of nine beneficial substitution sites were identified and experimentally validated that overcoming the activity–stability trade-off. Combinatorial iteration yielded an optimal variant, NI-E65K/H107Y/A2R/L33F (NI-KYRF), which exhibited an 80% and 90% increase in depolymerization activity toward Gf-PET film and one-step pretreated post-consumer PET (pc-PET powder), respectively, along with a 2.61 °C increase in melting temperature (Tm). NI-KYRF displayed a specific activity of 665 μmolTPAeq h−1 mgenzyme−1, representing 2.0- and 1.48-fold improvements over representative high-performance PET hydrolases ICCG and TurboPETase. The depolymerization performance of NI-KYRF towards various post-consumer PET wastes and polyester plastics was significantly improved. At 70 °C, it achieved a 95.5% depolymerization conversion of pc-PET powder within 24 h, and for untreated post-consumer PET film, the conversion reached 80.1%, representing a 2.1-fold improvement in depolymerization efficiency over the parental NI. In addition, enhanced activity toward polyesters plastics, including PBAT and PBT, indicates an expanded substrate scope. Molecular dynamics simulations and structural analysis reveal that these mutations enhance enzyme performance through synergistic mechanisms. Overall, this study establishes a deep learning–guided computational design framework based on EITLEM-Kinetics and demonstrates its effectiveness and broad potential for engineering high-performance PET hydrolases.

Read PDF

Similar papers

#protein folding Open access Aug 2026

Deep Learning‐Driven Discovery and Engineering of an Efficient PETase for Depolymerization and Detoxification of PET Microplastics Under Physiological Conditions

ABSTRACT Microplastics (MPs) accumulation in ecosystem and human organs poses urgent environmental and health risks, yet few enzymes efficiently degrade polyethylene terephthalate (PET) under physiological conditions. We leveraged deep learning to mine unexplored sequence space across 246 million proteins, discovering AhPETase, an evolutionarily distinct hydrolase with low homology (<50% sequence identity) to known PET‐degrading enzymes. This noncanonical biocatalyst efficiently depolymerizes PET at 37°C, outperforming all typical PETases and achieving a 7.76‐fold enhancement over IsPETase, one of the most representative mesophilic PETases. Additionally, engineered variant AhPETaseM1 retains functional activity for over 20 days under physiological conditions and can degrade post‐consumer PET MPs 34‐fold faster than recombinant human‐derived enzyme MG8 (rMG8) under equal enzyme loading. Critically, it reversed PET‐induced toxicity in human lung and colon cells, establishing the first proof‐of‐concept for enzymatic MPs detoxification.

Yuxuan Wang, Shijie He, Yuheng Chang et al. · 0 citations
Open access Aug 2026

Mechanistic Origins of Enhanced PET Hydrolase Activity from Molecular Dynamics and Deep Learning-Assisted Network Analysis

Polyethylene terephthalate (PET) hydrolase-based biodegradation offers a promising route for plastic waste remediation, yet the dynamic origins of high activity and their linkage across catalytic stages still require further elucidation. Here, we focus on the Leaf-Branch Compost Cutinase (LCC) system to reveal the possible mechanistic origins underlying the elevated activity of the LCC variants. By integrating molecular dynamics simulations, enhanced sampling, and deep learning-assisted network analysis, we systematically investigate the critical prereactive stage of amorphous PET adsorption and substrate binding. We identify three mechanistic origins underlying the high activity of LCC-LANL in the prereactive state and clarify its structure–dynamics–function relationship: (i) enhanced interaction strength coupled with an active-pocket orientation that, despite not directly facing the amorphous PET surface, maintains closer proximity to it than LCC-WT, thus promoting substrate recruitment; (ii) higher occupancy of the PET ester bond near the catalytic triad, which forms the basis for catalysis, coupled with the efficient dynamic interchange between the “W” and coiled conformations near the catalytic triad; and (iii) the enhancement of prereactive organization through long-range allosteric communication by distal mutations in LCC-LANL. Additionally, we propose a region-specific cooperative optimization strategy tailored to domain-specific functional roles and distill six design principles for efficient PETases. In summary, this work elucidates the prereactive origins underlying the high activity of LCC-LANL, paving the way for future studies on actual catalytic PET hydrolysis.

Jiawen Wang, Haozhe Pan, Huilong Dong et al. · 0 citations
Jul 2026

Machine learning-guided discovery of poly(ethylene terephthalate)-binding modules to enhance durable whole-cell degradation.

The enzymatic degradation of poly(ethylene terephthalate) (PET) offers a sustainable route for plastic recycling but is often hindered by limited enzyme adsorption on hydrophobic surfaces. Inspired by carbohydrate-binding modules (CBMs), which enhance enzyme performance on insoluble substrates, we developed a machine-learning-assisted pipeline to discover PET-binding modules from natural protein architectures. Integration of profile hidden Markov model-based homology searching with a supervised PET hydrolase machine-learning model (PETML) revealed that CBMs belonging to family 13, typically known for glycan recognition, were the most abundant CBMs associated with putative PET hydrolase homologs in the screened dataset. From 197 non-redundant candidates, high-throughput docking and molecular dynamics simulations prioritized tCBM13-1 (WP_357125140.1), which exhibited stable interfacial binding via cooperative aromatic and polar interactions. When fused to sfGFP, tCBM13-1 demonstrated superior adsorption (∼70%) and surface retention (∼90%) on PET powder at 37 °C and 45 °C, outperforming a benchmark CBM2. Co-displayed with FAST-PETase on the Escherichia coli (E. coli) surface using a dual-anchor system (OmpA and EhaA), tCBM13-1 enhanced PET film depolymerization by ∼ 43%, achieving a rate of 2793  μg/(d·cm2). The whole-cell catalyst retained > 64% of its initial activity after 10 cycles, indicating robust recyclability. This work integrates machine-learning-guided module mining with synthetic biology to engineer efficient, reusable biocatalysts for PET degradation, offering a scalable strategy for polymer biorecycling.

Rui Long, Yaxin Tang, Chengyong Wang et al. · 1 citation
Open access Aug 2026

Molecular Origin of the Enhanced PET Degradation Activity of LCC-ICCG Revealed by Computational Modeling

Poly(ethylene terephthalate) (PET) hydrolases have emerged as promising biocatalysts for closed-loop plastic recycling. Among the most efficient enzymes reported to date, LCC-ICCG exhibits exceptional PET-depolymerization performance under industrially relevant conditions. However, the molecular basis for its superior activity relative to engineered PETases such as FAST-PETase and HotPETase remains incompletely understood. Here, we combine microsecond-scale molecular dynamics simulations, quantum mechanical cluster calculations, pre-reaction-state analysis, noncovalent-interaction mapping, and distortion/interaction activation strain analysis to compare LCC-ICCG with FAST-PETase and HotPETase. The simulations show that LCC-ICCG samples catalytically competent pre-reaction-state geometries more frequently, mainly because V212 reshapes the local environment around the scissile ester. This residue relieves steric congestion, supports weak C–H···O guided substrate preorganization, and reinforces both the Asp-His catalytic dyad and the W190-associated pocket architecture. Density functional theory calculations further indicate that this preorganized active site lowers the acylation barrier to 15.5 kcal/mol by reducing substrate distortion and strengthening transition-state interactions. High-temperature simulations show that LCC-ICCG better preserves near-attack geometries at 350 K, linking thermal robustness to sustained catalytic preorganization. Moreover, reciprocal I208V mutations in IsPETase-derived enzymes enrich pre-reaction-state populations, supporting the transferability of the V212-centered design principle. Overall, these results establish pre-reaction-state stabilization as a key determinant of PET-hydrolase efficiency and provide mechanistic design rules for engineering next-generation PET depolymerases.

Changyi Li, Dongqing Wei, Wei Miao et al. · 0 citations
Jul 2026

A deep learning and generative modeling pipeline for mining and engineering alkaline-stsable xylanases.

Extremozymes offer substantial potential as biocatalysts in industrial biotechnology, yet their identification and optimization remain challenging. Here, we developed AAEPre, a transfer learning-based predictor for acidophilic and alkalophilic proteins, trained on a curated non-redundant dataset. AAEPre achieved an average accuracy of 0.80 and outperformed conventional machine learning approaches. Based on this model, we developed an integrated pipeline for mining and engineering alkalophilic and thermophilic enzymes, combining sequence-based prediction, generative modeling, and multi-parameter virtual screening. This strategy enabled the discovery of a novel xylanase, 8E20, with optimal activity at 55 °C and pH 8.0, followed by large-scale in silico diversification to generate 1000,000 variants. Systematic screening identified the superior variant 8E20-178, which exhibits a 1.9-fold increase in catalytic activity, a shift in optimal pH from 8.0 to 10.0, and improved alkaline stability. Structural analysis suggests that strengthened hydrophobic interactions and charge redistribution contribute to its improved alkali tolerance. Notably, 8E20-178 has strong potential for practical use, including pulp biobleaching and beating. The AAEPre model now is available at http://106.8.105.46:10152/, and is free for users. Collectively, our work presents a generalizable and experimentally validated computational framework for enzyme discovery and optimization under extreme conditions.

Ruohan Zhang, Yiyang Zhang, Zhonghao Deng et al. · 0 citations
Open access Jul 2026

Targeted mining of plastic-associated metagenomes uncovers a novel thermostable PETase expanding scaffold space for engineering

A targeted mining workflow is developed that screens exclusively plastic-associated datasets through multi-step bioinformatic filtering—integrating catalytic-motif screening, disulfide-topology validation, structural-similarity scoring, and phylogenetic profiling—to recover high-confidence PETase candidates, resulting in a thermostable enzyme that depolymerizes PET across a broad temperature range.

Konstantinos Rigkos, Dimitra S Bezantakou, Kyriakos Antoniadis et al. · 0 citations