Jul 2026· PHM Society European Conference· Vol 9, pp. 1-13· 0 citations· 28 references
Abstract
Modern condition-based maintenance of rotating machinery increasingly relies on data-driven prognostic models to estimate bearing health and remaining useful life (RUL). While machine-learning approaches have demonstrated strong performance under known operating conditions, their reliability often degrades under unseen loads, speeds, and degradation regimes, limiting their industrial applicability. This work addresses bearing prognostics under unseen operating conditions through a physics-informed real-to-real transfer learning framework. To improve physical consistency and long-term prognostic stability, the proposed approach incorporates constraints inspired by fatigue crack growth theory into the learning process. In particular, monotonic degradation behavior consistent with Paris-law-type dynamics is enforced by learning bias, promoting physically plausible degradation evolution and RUL estimation. Building on this physics-guided foundation, the framework further addresses domain shifts through domain generalization and feature disentanglement. The method accounts for both marginal and conditional domain shifts across multiple source domains representing different operating conditions and degradation trajectories. By disentangling domain-invariant degradation features from domain-specific operational characteristics, the model enables zero-shot generalization to previously unseen target conditions without requiring target-domain data. The proposed method is validated using experimental bearing run-to-failure datasets and demonstrates robust prognostic performance under unseen operating conditions while maintaining physically consistent degradation behavior. The results highlight the potential of combining physics-informed learning with domain generalization for reliable industrial bearing prognostics.
Fault diagnosis of rolling bearings is crucial for operational safety. However, the scarcity of labeled data and significant domain shifts are two key challenges. Existing studies neglect robustness to physical disturbances and the interpretability of diagnostic decisions. To address these issues, this paper proposes a physics-informed cross-domain fault diagnosis framework. First, based on bearing fault modulation mechanisms, multi-domain features are extracted. A physics-regularized feature selection strategy combining Sparse Group Lasso with stability selection and Random Forest is used to retain fault-relevant features. Recognizing that velocity variations are a major source of domain shifts, order analysis is introduced as a physics-prior alignment method. Deep CORAL and pseudo-label self-training are combined for unsupervised knowledge transfer. Finally, multi-level interpretability analysis is embedded to quantify domain shift, track adaptation geometry and explain final decisions. Two case studies demonstrate its robustness, trustworthiness and engineering applicability.
Yi Xie, Ruyang Zheng, Xuepeng Guo et al.· Eksploatacja I Niezawodnosc-...· 0 citations
Accurate prediction of the remaining useful life (RUL) of rolling element bearings under target-bearing data scarcity remains a critical challenge in prognostics and health management (PHM). This paper proposes a multi-representation domain generalization framework for unseen-bearing RUL prediction. The framework uses a Bidirectional Multi-scale ConvLSTM architecture to capture temporal degradation dependencies and multi-granular spatial patterns from two aligned representations of the same vibration signal: the raw time-domain signal and its continuous wavelet transform (CWT) time-frequency representation. In addition, a lightweight linearly constrained temporal prior is integrated into the prediction layer to encourage a monotonically decreasing degradation trend, following the common damage-irreversibility assumption in bearing prognostics. The target bearing is excluded from training, validation, normalization-parameter estimation, and model selection, and is used only for final testing. Comprehensive experiments on two public benchmark datasets show that the proposed framework improves RUL prediction accuracy and provides competitive cross-bearing generalization.
Unknown authors· Frontiers of Computer Scienc...· 0 citations
Recently, physics-informed learning-based intelligent bearing fault diagnosis methods have demonstrated great potential in improving diagnostic accuracy and physical consistency. Nevertheless, the practical deployment of conventional physics-informed neural networks typically relies on explicit partial differential equations (PDEs), which are generally difficult to acquire in real industrial scenarios. To address this limitation, a PDE-free physics-informed bearing fault diagnosis framework is proposed based on deterministic learning and statistical constraints. In the proposed framework, deterministic learning is adopted to extract nonlinear dynamic trajectories from multi-directional bearing vibration signals. The residuals between sample dynamic trajectories and class-specific standard trajectories are further converted into probabilistic statistical soft constraints. Accordingly, the system evolution mechanism embedded with physical dynamic characteristics is incorporated into the model training process, eliminating the need for explicit PDE constraints. In addition, a composite loss function is constructed by integrating the supervised classification loss with dynamic trajectory-based statistical constraint terms. This enables the network optimization process to be jointly guided by classification error and physical dynamic consistency. Finally, the effectiveness of the proposed method is validated through simulation and experimental studies. The results reveal that the average discernibility of dynamic trajectories reaches 0.3614, representing respective improvements of 122% and 68.6% over time-domain and frequency-domain signals. The proposed method achieves an effective balance among diagnostic accuracy, inference speed, and model complexity, with its average parameter volume reduced by approximately 93.9% relative to the comparative methods. These results demonstrate that the proposed method is applicable to bearing fault diagnosis scenarios where explicit PDE information is unavailable.
Peng Zhang, Qian Wang, Fukai Zhang et al.· IEEE Transactions on Industr...· 0 citations
TitanDiag, a recently proposed architecture for long-context language modelling, tackles a similar challenge of maintaining performance across varying contexts by adapting this mechanism to fault diagnosis for rolling bearings.
Bingcong Li· Advances in Engineering Inno...· 0 citations