Smart AI-Integrated System for Predictive Maintenance and Condition Monitoring in Industries
The Sudden equipment failures are common in industrial systems, which means more downtime and higher maintenance costs. A Smart AI-Integrated Predictive Maintenance and Condition Monitoring System is proposed to solve this problem. It will allow for real-time monitoring and early fault detection in industrial machines. The system uses an Arduino Uno (ATmega328P) microcontroller that is connected to several sensors, such as voltage, current, temperature (LM35), vibration, proximity, and MPU6050 sensors, to collect important operational data. The ESP8266 NodeMCU Wi-Fi module sends the processed data to an IoT cloud platform so that it can be monitored and analyzed from afar. There is also an I2C display developed in for real-time viewing on position. The proposed system uses AI-based analysis to find problems and assume when equipment might break down, which enables maintenance be performed on time. By using a hardware prototype to evaluate shows that the system reliably monitor in real time and make accurate predictions, which cuts down on downtime and makes the system work better. The Integration of AI and IoT technologies makes predictive maintenance in modern industrial settings cheaper, more flexible, and smarter.