Effect of Copper-Modified ZSM-5 Zeolite Concentration on the Thermomechanical and Antimicrobial Properties of Compatibilized Native Starch/Polylactic Acid Blends
The development of multifunctional biodegradable materials with improved structural performance and antimicrobial functionality is essential for advancing sustainable packaging. This study evaluates the effect of copper-modified ZSM-5 zeolite (ZCu) concentration (0, 1, and 5 wt%) on thermoplastic starch/polylactic acid (TPS/PLA) blends. The TPS was derived from Ipomoea batatas (sweet potato, SP) and Dioscorea rotundata (diamond yam, DY) starches and compatibilized with 1 wt% citric acid. The ZCu response depended on both ZCu loading and the botanical starch source. Structural analyses showed that SP-based composites reached their highest crystallinity at 1 wt% ZCu (13.70%), whereas DY-based systems exhibited an initial decrease at 1 wt% followed by an increase to 12.75% at 5 wt%, reflecting distinct concentration-dependent crystallization trends. Thermal analyses demonstrated a substantial increase in the degradation onset temperature of SP-based composites, from 132.9 °C to 185.1 °C at 1 wt% ZCu, indicating an effective thermal barrier effect. Nanomechanical mapping revealed concentration- and starch-source-dependent changes in local hardness, reduced modulus, and elastic recovery, without evidence of uniform mechanical reinforcement across all formulations. Antibacterial activity was observed exclusively in composites containing 5 wt% ZCu, with inhibition zones of 5.3 mm against Staphylococcus aureus and 1.0 mm against Escherichia coli. These findings highlight how the structural, thermal, nanomechanical and antimicrobial responses of TPS/PLA blends vary with ZCu concentration and the botanical origin of the starch.