Expert pruning reduces the memory and serving cost of Mixture-of-Experts (MoE) models by removing low-importance experts identified by the router, assuming router probabilities provide a reliable importance signal. We observe that this assumption breaks down under over-dispersed routing, a regime associated with aggressive load-balancing during training, in which tokens are distributed nearly uniformly across experts and importance signals collapse. In this regime, perplexity does not predict downstream task accuracy: on gpt-oss-20B, the lowest-perplexity pruning configuration yields the worst mathematical reasoning, while the highest-perplexity configuration preserves it. This does not occur under standard routing (e.g., Mixtral-8x7B-Instruct), where perplexity and accuracy degrade together. Pruning under over-dispersed routing also exposes a capability trade-off in which no single scoring metric dominates: activation-aware scoring preserves mathematical reasoning but severely degrades knowledge-intensive science (an 18-point gap on GPQA), whereas frequency-based scoring exhibits the reverse. We propose Minimax Expert Score Allocation (MESA), a domain-aware method that iteratively boosts importance scores for experts serving whichever domain is currently worst-affected, minimizing worst-case domain degradation rather than average accuracy. At 25% expert pruning MESA achieves the smallest worst-case degradation across domains, outperforming activation-aware baselines on 7 of 11 benchmarks at a correspondingly reduced memory footprint, and it generalizes to gpt-oss-120B, Gemma-4-26B-A4B, and OLMoE-1B-7B. Our results indicate that over-dispersed routing is a qualitatively distinct pruning regime in which standard assumptions fail, and that recognizing it is a prerequisite for principled expert pruning of load-balanced MoE models.
Berkcan Kapusuzoglu, Connor Pryor, Sangwoo Cho et al.· 0 citations
This work introduces Structured Thoughts, a framework that organizes reasoning into alternating blocks and blocks that captures exploratory scratch work, while the distilled conclusion of that step contains the distilled conclusion of that step.
An adaptive surrogate modeling method for problems with very high-dimensional spatio-temporal outputs is developed that combines exploration and exploitation to improve the surrogate model accuracy with the fewest possible runs of the expensive physics-based model.
B. Kapusuzoglu, S. Mahadevan, Shunsaku Matsumoto et al.· Structural And Multidiscipli...· 17 citations
This paper considers global sensitivity analysis (GSA) for situations where both a physics-based model and experimental observations are available, and investigates physics-informed machine learning strategies to effectively combine the two sources of information in order to maximize the accuracy of the sensitivity estimate.
B. Kapusuzoglu, S. Mahadevan· Reliability Engineering & Sy...· 45 citations
This article investigates several physics-informed and hybrid machine learning strategies that incorporate physics knowledge in experimental data-driven deep-learning models for predicting the bond quality and porosity of fused filament fabrication (FFF) parts. Three types of strategies are explored to incorporate physics constraints and multi-physics FFF simulation results into a deep neural network (DNN), thus ensuring consistency with physical laws: (1) incorporate physics constraints within the loss function of the DNN, (2) use physics model outputs as additional inputs to the DNN model, and (3) pre-train a DNN model with physics model input-output and then update it with experimental data. These strategies help to enforce a physically consistent relationship between bond quality and tensile strength, thus making porosity predictions physically meaningful. Eight different combinations of the above strategies are investigated. The results show how the combination of multiple strategies produces accurate machine learning models even with limited experimental data.
B. Kapusuzoglu, S. Mahadevan· JOM· 79 citations· ⚡2
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